Nevşehir Hacı Bektaş Veli University Course Catalogue

Information Of Programmes

FACULTY OF ENGINEERING & ARCHITECTURE / MLZ305 - METARLURGICAL AND MATERIALS ENGINEERING

Code: MLZ305 Course Title: IRON ANS STEEL PRODUCTION Theoretical+Practice: 3+0 ECTS: 4
Year/Semester of Study 3 / Fall Semester
Level of Course 1st Cycle Degree Programme
Type of Course Compulsory
Department METARLURGICAL AND MATERIALS ENGINEERING
Pre-requisities and Co-requisites None
Mode of Delivery Face to Face
Teaching Period 14 Weeks
Name of Lecturer CEMAL ÇARBOĞA (ccarboga@nevsehir.edu.tr)
Name of Lecturer(s)
Language of Instruction Turkish
Work Placement(s) None
Objectives of the Course
The aim of this course is to teach pig iron and steel production and processing steps in integrated and semi integrated iron and steel production technology

Learning Outcomes PO MME
The students who succeeded in this course:
LO-1 students will be able to explain raw materials and their process used in the iron-stell sector PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
Performance Project
Term Paper
LO-2 students will be able to define principles of blast furnace works. PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-3 Students will be able to explain application areas of pig iron, steel production, and converters used in steel production PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-4 Students will be able to define iron-steel production in semi integrated plant (arc and induction kilns) PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-5 Students will be able to explain pot metallurgy, cast iron- steel and their standarts PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
PO: Programme Outcomes
MME:Method of measurement & Evaluation

Course Contents
integrated and semi-integrated iron and steel production facilities will be able to discuss. Introduction to the production of iron and steel, blast furnaces, reduction and slag formation and reactions of liquid steel production peaking, deoxidation, alloy steel production, ladle metallurgy.
Weekly Course Content
Week Subject Learning Activities and Teaching Methods
1 Integrated and semi integrated iron and steel production and raw materials Presentation, question-answer, discussion methods(Distance Education)
2 Preperation of raw materials, purpose of usage, their properties Presentation, question-answer, discussion methods(Distance Education)
3 Raw materials produced in Turkey and its properties Presentation, question-answer, discussion methods(Distance Education)
4 Blast furnace, principles and parts of the blast furnace Presentation, question-answer, discussion methods(Distance Education)
5 Principles of blast furnace, fitting of the raw materials and products Presentation, question-answer, discussion methods(Distance Education)
6 Pig iron, properties and application areas Presentation, question-answer, discussion methods(Distance Education)
7 Steel production, historical development, converters Presentation, question-answer, discussion methods(Distance Education)
8 mid-term exam
9 Steel production with Bessemer and Thomas converters Presentation, question-answer, discussion methods(Distance Education)
10 Steel production with Siemens method Presentation, question-answer, discussion methods(Distance Education)
11 Steel production with Basic oxygen method and reactions took place in the production Presentation, question-answer, discussion methods(Distance Education)
12 Steel production in semi integrated iron and steel technology Presentation, question-answer, discussion methods(Distance Education)
13 Secondary metallurgy and recycling of waste materials in integrated ferrous metallurgy production Presentation, question-answer, discussion methods(Distance Education)
14 Cast irons and steels, standards, application areas Presentation, question-answer, discussion methods(Distance Education)
15 Cast irons and steels, standards, application areas Presentation, question-answer, discussion methods (Distance Education)
16 final exam
Recommend Course Book / Supplementary Book/Reading
1 1.Dikeç,F.Demir Çelik Üretimi 2.Ersümer,A.Çelik Döküm Birsen Yayınevi
Required Course instruments and materials
Computer, Projector

Assessment Methods
Type of Assessment Week Hours Weight(%)
mid-term exam 8 2 30
Other assessment methods
1.Oral Examination
2.Quiz 12 1 10
3.Laboratory exam
4.Presentation
5.Report
6.Workshop
7.Performance Project
8.Term Paper
9.Project
final exam 16 2 60

Student Work Load
Type of Work Weekly Hours Number of Weeks Work Load
Weekly Course Hours (Theoretical+Practice) 3 14 42
Outside Class
       a) Reading 1 14 14
       b) Search in internet/Library 1 14 14
       c) Performance Project 0
       d) Prepare a workshop/Presentation/Report 0
       e) Term paper/Project 0
Oral Examination 0
Quiz 2 2 4
Laboratory exam 0
Own study for mid-term exam 5 3 15
mid-term exam 2 1 2
Own study for final exam 5 4 20
final exam 2 1 2
0
0
Total work load; 113