Nevşehir Hacı Bektaş Veli University Course Catalogue

Information Of Programmes

FACULTY OF ENGINEERING & ARCHITECTURE / MLZ307 - METARLURGICAL AND MATERIALS ENGINEERING

Code: MLZ307 Course Title: PLASTIC FORMING Theoretical+Practice: 3+0 ECTS: 4
Year/Semester of Study 3 / Fall Semester
Level of Course 1st Cycle Degree Programme
Type of Course Compulsory
Department METARLURGICAL AND MATERIALS ENGINEERING
Pre-requisities and Co-requisites None
Mode of Delivery Face to Face
Teaching Period 14 Weeks
Name of Lecturer CEMAL ÇARBOĞA (ccarboga@nevsehir.edu.tr)
Name of Lecturer(s)
Language of Instruction Turkish
Work Placement(s) None
Objectives of the Course
the aim of this course is to teach production methods of metallic solid material (Rolling, Forging, wire drawing, extrusion, ...) the effect to the strength and deformation behavior of these production methods, and also to investigate the effect of friction and lubrication to these production methods

Learning Outcomes PO MME
The students who succeeded in this course:
LO-1 students will be able to define basic principles of plastic deformation PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-2 students will be able to explain the effectsof plastic shaping of metallic materials on strengthening mechanism PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-3 Students will be able to define forging methods PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-4 Students will be able to explain rolling methods PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-5 Students will be able to wire drawing method PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-6 Students will be able to define extrusion method PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
PO: Programme Outcomes
MME:Method of measurement & Evaluation

Course Contents
Defination of plastic forming methods,Stress-Strain Relations, and Yield Criteria Mohr Circles, Plastic Deformation mechanisms and Strain Hardening , Affecting Factors to Plastic Deformation, Annealing Furnaces, Forging, Rolling, Extrusion Processing, Wire and Tube Drawing, Hair Styling Techniques. Metallurgical principles, strengthening processes, Friction and lubrication, forging, Rolling, Extrusion, Wire drawing
Weekly Course Content
Week Subject Learning Activities and Teaching Methods
1 Introduction to plastic shaping methods Presentation, question-answer, discussion methods(Distance Education)
2 Basic principles of plastic deformation Presentation, question-answer, discussion methodsv
3 Metallurgical principles, strengthening processes Presentation, question-answer, discussion methods(Distance Education)
4 The factors affecting plastic deformation Presentation, question-answer, discussion methods(Distance Education)
5 The factors affecting plastic deformation Presentation, question-answer, discussion methods(Distance Education)
6 Friction and lubrication, surface treatments Presentation, question-answer, discussion methods(Distance Education)
7 Annealing furnaces, forging Presentation, question-answer, discussion methods(Distance Education)
8 mid-term exam
9 Forging Presentation, question-answer, discussion methods(Distance Education)
10 Forging, rolling Presentation, question-answer, discussion methods(Distance Education)
11 Rolling Presentation, question-answer, discussion methods(Distance Education)
12 Extrusion Presentation, question-answer, discussion methods(Distance Education)
13 Extrusion, Wire drawing Presentation, question-answer, discussion methods(Distance Education)
14 Wire drawing Presentation, question-answer, discussion methods(Distance Education)
15 Sheet shaping process Presentation, question-answer, discussion methods(Distance Education)
16 final exam
Recommend Course Book / Supplementary Book/Reading
1 Prof.Dr. Levon Çapan, 2010, 5. Baskı, Metallere Plastik Şekil Verme, Çağlayan Kitapevi, İstanbul.
Required Course instruments and materials
Computer, projection

Assessment Methods
Type of Assessment Week Hours Weight(%)
mid-term exam 8 2 30
Other assessment methods
1.Oral Examination
2.Quiz 12 1 10
3.Laboratory exam
4.Presentation
5.Report
6.Workshop
7.Performance Project
8.Term Paper
9.Project
final exam 16 2 60

Student Work Load
Type of Work Weekly Hours Number of Weeks Work Load
Weekly Course Hours (Theoretical+Practice) 3 14 42
Outside Class
       a) Reading 1 14 14
       b) Search in internet/Library 1 14 14
       c) Performance Project 0
       d) Prepare a workshop/Presentation/Report 0
       e) Term paper/Project 0
Oral Examination 0
Quiz 2 2 4
Laboratory exam 0
Own study for mid-term exam 5 3 15
mid-term exam 2 1 2
Own study for final exam 5 4 20
final exam 2 1 2
0
0
Total work load; 113