Nevşehir Hacı Bektaş Veli University Course Catalogue

Information Of Programmes

FACULTY OF ENGINEERING & ARCHITECTURE / MLZ328 - METARLURGICAL AND MATERIALS ENGINEERING

Code: MLZ328 Course Title: MASS AND ENERGY BALANCE STATEMENT Theoretical+Practice: 3+0 ECTS: 4
Year/Semester of Study 3 / Spring Semester
Level of Course 1st Cycle Degree Programme
Type of Course Optional
Department METARLURGICAL AND MATERIALS ENGINEERING
Pre-requisities and Co-requisites None
Mode of Delivery Face to Face
Teaching Period 14 Weeks
Name of Lecturer BÜLENT KURT (bkurt@nevsehir.edu.tr)
Name of Lecturer(s)
Language of Instruction Turkish
Work Placement(s) None
Objectives of the Course
the aim of this course is to teach the issues such as composition and charge calculation including stoichiometry of reactions with solution of problems

Learning Outcomes PO MME
The students who succeeded in this course:
LO-1 Students will be able to solve the problems for some pyrometallurgical processes PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-3 Student determines the engineering problems, identifies, formulates and solves, this purpose, the ability to select and apply appropriate analytical methods and modeling techniques
Examination
LO-2 Students will be able to calculate the stoichiometric examinations for the pig iron and slag production. PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
Examination
LO-3 Students will be able to solve the stoichiometric problems for steel production. PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
LO-4 Students will be able to apply the stoichiometric calculations concerning with non-ferrous metal production. PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
LO-5 Students will be able to gain the stoichiometric problem solvable ability for ceramic material production. PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
LO-6 Students will be able to solve the problem solutions concerning with fuels and burning PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
LO-7 Students will be able to make the composition calculations which is necessary at the melting and casting operations PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
LO-8 Students will be able to apply practical calculations for industry. PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
PO: Programme Outcomes
MME:Method of measurement & Evaluation

Course Contents
Units and dimensions, introduction to stoichiometry, atom and molecule definitions, examples. Conservation of mass and solution of sets of equations. Melting proses and solutions of example problems. Problem solutions concerning with roasting. Event studies for calcination. Solutions of ceramic problems. Different solution methods of charge calculations. Charge calculations in iron-steel applications. Ferroalloys using in casting operations and calculation of composition. Fuels and problem solutions for burning. Different problem solutions for ferroalloys production.
Weekly Course Content
Week Subject Learning Activities and Teaching Methods
1 Units and dimensions Presentation, Question-answer, discussion methods
2 Introduction of stoichiometry, atom and molecule definitions, examples Presentation, Question-answer, discussion methods
3 Mass conservation and the example of the calculation method Presentation, Question-answer, discussion methods
4 Melting processes and example calculations Presentation, Question-answer, discussion methods
5 Problem solutions concerning with roasting Presentation, Question-answer, discussion methods
6 Event studies for calcination Presentation, Question-answer, discussion methods
7 Solutions of ceramic problems Presentation, Question-answer, discussion methods
8 mid-term exam
9 Different solution methods in charge calculations Presentation, Question-answer, discussion methods
10 Charge calculations in pig iron applications Presentation, Question-answer, discussion methods
11 Charge calculations in steel production applications Presentation, Question-answer, discussion methods
12 Composition calculations using in casting operations Presentation, Question-answer, discussion methods
13 Fuels and problem solutions for burning. Presentation, Question-answer, discussion methods
14 Problem solutions concerning with the ferroalloys production Presentation, Question-answer, discussion methods
15 Problem solutions concerning with the non-ferrious metals production Presentation, Question-answer, discussion methods
16 final exam
Recommend Course Book / Supplementary Book/Reading
1 H.A. Fine and G.H. Geiger, Handbook on Material and Energy Balance Calculations in Metallurgical Processes, A publication of TMS, 1993
Required Course instruments and materials
computer, projection.

Assessment Methods
Type of Assessment Week Hours Weight(%)
mid-term exam 8 2 40
Other assessment methods
1.Oral Examination
2.Quiz
3.Laboratory exam
4.Presentation
5.Report
6.Workshop
7.Performance Project
8.Term Paper
9.Project
final exam 16 2 60

Student Work Load
Type of Work Weekly Hours Number of Weeks Work Load
Weekly Course Hours (Theoretical+Practice) 3 14 42
Outside Class
       a) Reading 2 14 28
       b) Search in internet/Library 1 14 14
       c) Performance Project 0
       d) Prepare a workshop/Presentation/Report 0
       e) Term paper/Project 0
Oral Examination 0
Quiz 0
Laboratory exam 0
Own study for mid-term exam 4 3 12
mid-term exam 2 1 2
Own study for final exam 4 4 16
final exam 2 1 2
0
0
Total work load; 116