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Year/Semester of Study | 3 / Spring Semester | ||||
Level of Course | 1st Cycle Degree Programme | ||||
Type of Course | Optional | ||||
Department | METARLURGICAL AND MATERIALS ENGINEERING | ||||
Pre-requisities and Co-requisites | None | ||||
Mode of Delivery | Face to Face | ||||
Teaching Period | 14 Weeks | ||||
Name of Lecturer | BÜLENT KURT (bkurt@nevsehir.edu.tr) | ||||
Name of Lecturer(s) | |||||
Language of Instruction | Turkish | ||||
Work Placement(s) | None | ||||
Objectives of the Course | |||||
Surface coating application is one of the most common protection methods. The new materials and methods are revealed due to requirement of modification of materials surface properties according to service conditions. the aim of this course is introduced about coating to surfaces of various materials by plasma assisted coating processes and advanced coating technologies |
Learning Outcomes | PO | MME | |
The students who succeeded in this course: | |||
LO-1 | Students will be able to explain the importance of functional surface of materials and the generation method of advanced surface |
PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions. |
Examination Quiz |
LO-2 | Students will be able to explain the surface coatings based plasma and the equipment used in the their process and the classification of application areas. |
PO-4 Then, both nationally and in individual and multi-disciplinary teams, effective skills, responsibility and teamwork, self-confidence makes. PO-5 Student is aware of the necessity of lifelong learning, followed by developments in science and technology, and also constantly renews itself. |
Examination Quiz |
LO-3 | Students will be able to explain the structure-property relationships of plasma assisted surface coating |
PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions. |
Examination Quiz |
LO-4 | Students will be able to select the originally coating assisted plasma according to various surface applications |
PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction. PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions. |
Examination Quiz |
LO-5 | Students will be able to explain high-temperature properties of materials |
PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions. |
Examination Quiz |
LO-6 | Students will be able to use the Surface Analysis and characterization techniques |
PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction. PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results. PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions. |
Examination Quiz |
LO-7 | Students will be able to evaluate about increasement functional properties of materials surfaces |
PO-3 Student determines the engineering problems, identifies, formulates and solves, this purpose, the ability to select and apply appropriate analytical methods and modeling techniques PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results. |
Examination Quiz |
PO: Programme Outcomes MME:Method of measurement & Evaluation |
Course Contents | ||
Introduction to thermal spray Technologies, The Historical brief and Classifying, Giving details of following techniques ; Flame Spray (powder Wire), Electric arc spray, Plasma Spray, HVOF, Cold Spray. Introduction to powder and wire Coating Materials, Investigations methods of produced parts, Process before coating, Automation in Coating operation, Preparing apparatus, Characterization and analysis techniques, Peeling of coatings, Choosing parameters for coating process and coating materials. Delineating problems in Application examples, Comparison between thermal spraying and other techniques. | ||
Weekly Course Content | ||
Week | Subject | Learning Activities and Teaching Methods |
1 | Introduction to thermal spray Technologies | Presentation, question-answer, discussion methods |
2 | The Historical brief and Classifying | Presentation, question-answer, discussion methods |
3 | Flame Spray (powder Wire) Technology | Presentation, question-answer, discussion methods |
4 | Electric arc spray process | Presentation, question-answer, discussion methods |
5 | Plasma Spray Technology | Presentation, question-answer, discussion methods |
6 | HVOF Coating Technology | Presentation, question-answer, discussion methods |
7 | D- Gun Process | Presentation, question-answer, discussion methods |
8 | mid-term exam | |
9 | Laser and Cold Spray Coating | Presentation, question-answer, discussion methods |
10 | Surface preparing methods before coating | Presentation, question-answer, discussion methods |
11 | Coating selection, and automation in producing | Presentation, question-answer, discussion methods |
12 | Analysis and characterization of coatings | Presentation, question-answer, discussion methods |
13 | Processes after coating process | Presentation, question-answer, discussion methods |
14 | Selection of wire, powder and process in applications | Presentation, question-answer, discussion methods |
15 | Solving Industrial problems via thermal spray and comparison | Presentation, question-answer, discussion methods |
16 | final exam | |
Recommend Course Book / Supplementary Book/Reading | ||
1 | Termal Sprey Kaplama teknolojileri El Kitabı, ASM 2004, ISBN 10:087170-7950 2.Plazma Sprey Kaplamalar, Wiley-VCH, 2008. | |
Required Course instruments and materials | ||
Computer, Projection. |
Assessment Methods | |||
Type of Assessment | Week | Hours | Weight(%) |
mid-term exam | 8 | 2 | 30 |
Other assessment methods | |||
1.Oral Examination | |||
2.Quiz | 12 | 1 | 10 |
3.Laboratory exam | |||
4.Presentation | |||
5.Report | |||
6.Workshop | |||
7.Performance Project | |||
8.Term Paper | |||
9.Project | |||
final exam | 16 | 2 | 60 |
Student Work Load | |||
Type of Work | Weekly Hours | Number of Weeks | Work Load |
Weekly Course Hours (Theoretical+Practice) | 3 | 14 | 42 |
Outside Class | |||
a) Reading | 1 | 14 | 14 |
b) Search in internet/Library | 1 | 14 | 14 |
c) Performance Project | 0 | ||
d) Prepare a workshop/Presentation/Report | 0 | ||
e) Term paper/Project | 0 | ||
Oral Examination | 0 | ||
Quiz | 3 | 1 | 3 |
Laboratory exam | 0 | ||
Own study for mid-term exam | 5 | 3 | 15 |
mid-term exam | 2 | 1 | 2 |
Own study for final exam | 5 | 4 | 20 |
final exam | 2 | 1 | 2 |
0 | |||
0 | |||
Total work load; | 112 |