Nevşehir Hacı Bektaş Veli University Course Catalogue

Information Of Programmes

FACULTY OF ENGINEERING & ARCHITECTURE / MLZ330 - METARLURGICAL AND MATERIALS ENGINEERING

Code: MLZ330 Course Title: THERMAL SPRAY COATINGS Theoretical+Practice: 3+0 ECTS: 4
Year/Semester of Study 3 / Spring Semester
Level of Course 1st Cycle Degree Programme
Type of Course Optional
Department METARLURGICAL AND MATERIALS ENGINEERING
Pre-requisities and Co-requisites None
Mode of Delivery Face to Face
Teaching Period 14 Weeks
Name of Lecturer BÜLENT KURT (bkurt@nevsehir.edu.tr)
Name of Lecturer(s)
Language of Instruction Turkish
Work Placement(s) None
Objectives of the Course
Surface coating application is one of the most common protection methods. The new materials and methods are revealed due to requirement of modification of materials surface properties according to service conditions. the aim of this course is introduced about coating to surfaces of various materials by plasma assisted coating processes and advanced coating technologies

Learning Outcomes PO MME
The students who succeeded in this course:
LO-1 Students will be able to explain the importance of functional surface of materials and the generation method of advanced surface PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
Quiz
LO-2 Students will be able to explain the surface coatings based plasma and the equipment used in the their process and the classification of application areas. PO-4 Then, both nationally and in individual and multi-disciplinary teams, effective skills, responsibility and teamwork, self-confidence makes.
PO-5 Student is aware of the necessity of lifelong learning, followed by developments in science and technology, and also constantly renews itself.
Examination
Quiz
LO-3 Students will be able to explain the structure-property relationships of plasma assisted surface coating PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
Quiz
LO-4 Students will be able to select the originally coating assisted plasma according to various surface applications PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
Quiz
LO-5 Students will be able to explain high-temperature properties of materials PO-1 Student, mathematics, physics, chemistry and basic engineering knowledge, has the sufficient information for use in the field of Metallurgy and Materials Engineering.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
Quiz
LO-6 Students will be able to use the Surface Analysis and characterization techniques PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction.
PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Examination
Quiz
LO-7 Students will be able to evaluate about increasement functional properties of materials surfaces PO-3 Student determines the engineering problems, identifies, formulates and solves, this purpose, the ability to select and apply appropriate analytical methods and modeling techniques
PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
Examination
Quiz
PO: Programme Outcomes
MME:Method of measurement & Evaluation

Course Contents
Introduction to thermal spray Technologies, The Historical brief and Classifying, Giving details of following techniques ; Flame Spray (powder Wire), Electric arc spray, Plasma Spray, HVOF, Cold Spray. Introduction to powder and wire Coating Materials, Investigations methods of produced parts, Process before coating, Automation in Coating operation, Preparing apparatus, Characterization and analysis techniques, Peeling of coatings, Choosing parameters for coating process and coating materials. Delineating problems in Application examples, Comparison between thermal spraying and other techniques.
Weekly Course Content
Week Subject Learning Activities and Teaching Methods
1 Introduction to thermal spray Technologies Presentation, question-answer, discussion methods
2 The Historical brief and Classifying Presentation, question-answer, discussion methods
3 Flame Spray (powder Wire) Technology Presentation, question-answer, discussion methods
4 Electric arc spray process Presentation, question-answer, discussion methods
5 Plasma Spray Technology Presentation, question-answer, discussion methods
6 HVOF Coating Technology Presentation, question-answer, discussion methods
7 D- Gun Process Presentation, question-answer, discussion methods
8 mid-term exam
9 Laser and Cold Spray Coating Presentation, question-answer, discussion methods
10 Surface preparing methods before coating Presentation, question-answer, discussion methods
11 Coating selection, and automation in producing Presentation, question-answer, discussion methods
12 Analysis and characterization of coatings Presentation, question-answer, discussion methods
13 Processes after coating process Presentation, question-answer, discussion methods
14 Selection of wire, powder and process in applications Presentation, question-answer, discussion methods
15 Solving Industrial problems via thermal spray and comparison Presentation, question-answer, discussion methods
16 final exam
Recommend Course Book / Supplementary Book/Reading
1 Termal Sprey Kaplama teknolojileri El Kitabı, ASM 2004, ISBN 10:087170-7950 2.Plazma Sprey Kaplamalar, Wiley-VCH, 2008.
Required Course instruments and materials
Computer, Projection.

Assessment Methods
Type of Assessment Week Hours Weight(%)
mid-term exam 8 2 30
Other assessment methods
1.Oral Examination
2.Quiz 12 1 10
3.Laboratory exam
4.Presentation
5.Report
6.Workshop
7.Performance Project
8.Term Paper
9.Project
final exam 16 2 60

Student Work Load
Type of Work Weekly Hours Number of Weeks Work Load
Weekly Course Hours (Theoretical+Practice) 3 14 42
Outside Class
       a) Reading 1 14 14
       b) Search in internet/Library 1 14 14
       c) Performance Project 0
       d) Prepare a workshop/Presentation/Report 0
       e) Term paper/Project 0
Oral Examination 0
Quiz 3 1 3
Laboratory exam 0
Own study for mid-term exam 5 3 15
mid-term exam 2 1 2
Own study for final exam 5 4 20
final exam 2 1 2
0
0
Total work load; 112