Information Of Programmes

FACULTY OF ENGINEERING & ARCHITECTURE / MM311 - DEPARTMENT OF MECHANICAL ENGINEERING

Code: MM311

Course Title: MANUFACTURING METHODS-I

Theoretical+Practice: 2+1

ECTS: 3

Year/Semester of Study

3 / Fall Semester

Level of Course

1st Cycle Degree Programme

Type of Course

Compulsory

Department

DEPARTMENT OF MECHANICAL ENGINEERING

Pre-requisities and Co-requisites

None

Mode of Delivery

Face to Face

Teaching Period

14 Weeks

Name of Lecturer

BÜLENT KURT (bkurt@nevsehir.edu.tr)

Name of Lecturer(s)

Language of Instruction

Turkish

Work Placement(s)

None

Objectives of the Course

To give information about casting and welding processes; to introduce the principles of these methods, the equipment used and their application areas; The aim of this course is to provide the basic calculation information.

Learning Outcomes		PO	MME
The students who succeeded in this course:
LO-1	can explain casting techniques.	PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction.	Examination
LO-2	can perform casting applications	PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction.	Examination
LO-3	can explain welding techniques	PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction. PO-6 Then, in the field of Machnical engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.	Examination
LO-4	can make welding applications	PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction. PO-6 Then, in the field of Machnical engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.	Examination
PO: Programme Outcomes MME:Method of measurement & Evaluation

Course Contents
Introduction to metal foundry. Place of production in the industry by casting. Casting methods. Sand mold casting. Metal mold casting. Shell casting. Die casting. Continuous casting. Centrifugal casting. Cast with vacuum and gravity effect. Precision casting methods. Recent developments in casting methods, Mechanical bonding and bonding processes, Welding processes, Solid phase bonding, Combining in liquid phase, Gas melting sources, Electric arc sources. Electric resistance welding, Optical based welding, Soldering, Surface coating processes, Metal cutting processes, Welding metallurgy, Welding errors, Bonding
Weekly Course Content
Week	Subject	Learning Activities and Teaching Methods
1	Casting	Oral presentation, questions-answer
2	Liquefaction-solidification. Model and preparation of spades	Oral presentation, questions-answer
3	Molding technique. Mold sands	Oral presentation, questions-answer
4	Construction of cast parts	Oral presentation, questions-answer
5	Construction of cast parts	Oral presentation, questions-answer
6	Melting tools	Oral presentation, questions-answer
7	Welding	Oral presentation, questions-answer
8	mid-term exam
9	Solid phase coupling, Liquid phase coupling, Gas melting sources	Oral presentation, questions-answer
10	electric arc welding, electric resistance welding	Oral presentation, questions-answer
11	Optical welding	Oral presentation, questions-answer
12	Soldering	Oral presentation, questions-answer
13	Surface coating processes	Oral presentation, questions-answer
14	Metal cutting processes	Oral presentation, questions-answer
15	Welding Errors, Bonding	Oral presentation, questions-answer
16	final exam
Recommend Course Book / Supplementary Book/Reading
1	Ders Kitabı  Döküm Teknolojisi İmal usulleri ders notları,.Prof.Dr. Ahmet Aran.,  Genel Dökümcülük Bilgisi,. Sabri Fidaner., Süleyman Çelik vd.,
Required Course instruments and materials

Assessment Methods
Type of Assessment	Week	Hours	Weight(%)
mid-term exam	8	1	40
Other assessment methods
1.Oral Examination
2.Quiz
3.Laboratory exam
4.Presentation
5.Report
6.Workshop
7.Performance Project
8.Term Paper
9.Project
final exam	16	1	60

Student Work Load
Type of Work	Weekly Hours	Number of Weeks	Work Load
Weekly Course Hours (Theoretical+Practice)	2	14	28
Outside Class
a) Reading	1	10	10
b) Search in internet/Library			0
c) Performance Project			0
d) Prepare a workshop/Presentation/Report			0
e) Term paper/Project			0
Oral Examination			0
Quiz			0
Laboratory exam			0
Own study for mid-term exam	5	6	30
mid-term exam	1	1	1
Own study for final exam	5	6	30
final exam	1	1	1
			0
			0
Total work load;			100