Nevşehir Hacı Bektaş Veli University Course Catalogue
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| Year/Semester of Study | 1 / Fall Semester | ||||
| Level of Course | 3rd Cycle Degree Programme | ||||
| Type of Course | Optional | ||||
| Department | METALURJI VE MALZEME MüHENDISLIğI ANA BILIM DALı DOKTORA(ÖNERILEN PROGRAM) | ||||
| Pre-requisities and Co-requisites | None | ||||
| Mode of Delivery | Face to Face | ||||
| Teaching Period | 14 Weeks | ||||
| Name of Lecturer | MEHMET ÇAĞRI TÜZEMEN (cagrituzemen@nevsehir.edu.tr) | ||||
| Name of Lecturer(s) | |||||
| Language of Instruction | Turkish | ||||
| Work Placement(s) | None | ||||
| Objectives of the Course | |||||
| The aim of this course is to improve the properties of surfaces and increase their durability by learning and applying thermal spray coating methods. With this method, thin coatings are applied to material surfaces, providing resistance to effects such as abrasion, corrosion, and thermal damage. | |||||
| Learning Outcomes | PO | MME | |
| The students who succeeded in this course: | |||
| LO-1 | Knowing the coating technique and its necessity. |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-5 Is aware of new and developing applications of the profession; examines and learns them when necessary. PO-7 Communicates the processes and results of their studies systematically and clearly in written or oral form in national and international environments in that field or outside the field. PO-8 Observes social, scientific and ethical values in the stages of data collection, interpretation and announcement and in all professional activities. |
Examination |
| LO-2 | Knowing the surface preparation processes before coating. |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-3 Constructs engineering problems, develops methods to solve them and applies innovative methods in solutions. PO-7 Communicates the processes and results of their studies systematically and clearly in written or oral form in national and international environments in that field or outside the field. PO-8 Observes social, scientific and ethical values in the stages of data collection, interpretation and announcement and in all professional activities. |
Examination |
| LO-3 | Knowledge of plasma spray, HVOF and cold spray coating techniques, coating formation mechanisms and areas of use. |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-2 Completes and applies information using scientific methods using limited or incomplete data; integrates information from different disciplines. PO-3 Constructs engineering problems, develops methods to solve them and applies innovative methods in solutions. PO-8 Observes social, scientific and ethical values in the stages of data collection, interpretation and announcement and in all professional activities. |
Examination |
| LO-4 | Knowing the application areas of coating processes and being able to determine the appropriate process conditions according to the appropriate area. |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-2 Completes and applies information using scientific methods using limited or incomplete data; integrates information from different disciplines. PO-4 Leads multi-disciplinary teams, develops solution approaches in complex situations and takes responsibility. PO-7 Communicates the processes and results of their studies systematically and clearly in written or oral form in national and international environments in that field or outside the field. |
Examination |
| LO-5 | Ability to apply technique in solving problems. |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-2 Completes and applies information using scientific methods using limited or incomplete data; integrates information from different disciplines. PO-3 Constructs engineering problems, develops methods to solve them and applies innovative methods in solutions. PO-4 Leads multi-disciplinary teams, develops solution approaches in complex situations and takes responsibility. |
Examination |
| PO: Programme Outcomes MME:Method of measurement & Evaluation |
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| Course Contents | ||
| Introduction of Thermal Technology, Technical Historical Evolution and Classification, Flame Spray (powder-Tel), Electric Arc Spray, Plasma Spray, HVOF, further giving the cold spray method Coating Wire and Promotion of powder, produced and Analysis Methods of Construction, Pre-Made Coatings Need, Automation in the coating operation, the apparatus Preparation, Characterization and Analysis Techniques, peeling of the coating, coated surface finish, Coating and Method of Selection, Application Examples on Problem Definition, Comparison of Other Methods of Thermal Spray Technologies. | ||
| Weekly Course Content | ||
| Week | Subject | Learning Activities and Teaching Methods |
| 1 | Introduction to Thermal Spray Technologies | lecture, question and answer, discussion |
| 2 | Historical Development and Classification of Thermal Spray | lecture, question and answer, discussion |
| 3 | Flame Spray (wire and powder) Technology | lecture, question and answer, discussion |
| 4 | Electric Arc Spray Method | lecture, question and answer, discussion |
| 5 | Plasma Spray Coating Method | lecture, question and answer, discussion |
| 6 | HVOF Coating Technology | lecture, question and answer, discussion |
| 7 | D-Gun Process | lecture, question and answer, discussion |
| 8 | mid-term exam | |
| 9 | Laser and Cold Spray Coating | lecture, question and answer, discussion |
| 10 | Surface Preparation Processes Before Coating | lecture, question and answer, discussion |
| 11 | Coating Selection, Automation Application in Production | lecture, question and answer, discussion |
| 12 | Analysis and Characterization of Coatings | lecture, question and answer, discussion |
| 13 | Procedures to be Performed After Coating | lecture, question and answer, discussion |
| 14 | Powder, Wire and Method Selection in Applications | lecture, question and answer, discussion |
| 15 | Problem Solving with Thermal Spray, Comparison | lecture, question and answer, discussion |
| 16 | final exam | |
| Recommend Course Book / Supplementary Book/Reading | ||
| 1 | Journal of Thermal Spray Technology Periyodik Yayını | |
| 2 | Handbook of Thermal Spray Technology, ASM 2004, ISBN 10:087170-7950 | |
| Required Course instruments and materials | ||
| Computer, Projection | ||
| Assessment Methods | |||
| Type of Assessment | Week | Hours | Weight(%) |
| mid-term exam | 8 | 2 | 40 |
| Other assessment methods | |||
| 1.Oral Examination | |||
| 2.Quiz | |||
| 3.Laboratory exam | |||
| 4.Presentation | |||
| 5.Report | |||
| 6.Workshop | |||
| 7.Performance Project | |||
| 8.Term Paper | |||
| 9.Project | |||
| final exam | 16 | 2 | 60 |
| Student Work Load | |||
| Type of Work | Weekly Hours | Number of Weeks | Work Load |
| Weekly Course Hours (Theoretical+Practice) | 3 | 14 | 42 |
| Outside Class | |||
| a) Reading | 5 | 14 | 70 |
| b) Search in internet/Library | 3 | 10 | 30 |
| c) Performance Project | 0 | ||
| d) Prepare a workshop/Presentation/Report | 0 | ||
| e) Term paper/Project | 0 | ||
| Oral Examination | 0 | ||
| Quiz | 0 | ||
| Laboratory exam | 0 | ||
| Own study for mid-term exam | 4 | 2 | 8 |
| mid-term exam | 2 | 1 | 2 |
| Own study for final exam | 3 | 8 | 24 |
| final exam | 2 | 1 | 2 |
| 0 | |||
| 0 | |||
| Total work load; | 178 | ||