Nevşehir Hacı Bektaş Veli University Course Catalogue
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| Year/Semester of Study | 3 / Spring Semester | ||||
| Level of Course | 1st Cycle Degree Programme | ||||
| Type of Course | Compulsory | ||||
| Department | METARLURGICAL AND MATERIALS ENGINEERING | ||||
| Pre-requisities and Co-requisites | None | ||||
| Mode of Delivery | Face to Face | ||||
| Teaching Period | 14 Weeks | ||||
| Name of Lecturer | CEMAL ÇARBOĞA (ccarboga@nevsehir.edu.tr) | ||||
| Name of Lecturer(s) | |||||
| Language of Instruction | Turkish | ||||
| Work Placement(s) | None | ||||
| Objectives of the Course | |||||
| The aim of this course is to provide an introduction to the basic concepts and techniques used in casting techniques such as casting techniques, molding sand, core making and materials, melting furnaces, casting defects and cast irons. | |||||
| Learning Outcomes | PO | MME | |
| The students who succeeded in this course: | |||
| LO-1 | students will be able to explain manufacture methods and advantages of casting processes |
PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction. PO-3 Student determines the engineering problems, identifies, formulates and solves, this purpose, the ability to select and apply appropriate analytical methods and modeling techniques |
Examination Quiz |
| LO-2 | students will be able to define mold sand, sand tests, models, core materials |
PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction. PO-3 Student determines the engineering problems, identifies, formulates and solves, this purpose, the ability to select and apply appropriate analytical methods and modeling techniques |
Examination Quiz |
| LO-3 | Students will be able to explain all casting techniques |
PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction. PO-3 Student determines the engineering problems, identifies, formulates and solves, this purpose, the ability to select and apply appropriate analytical methods and modeling techniques PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results. |
Examination Quiz |
| LO-4 | students will be able to define melting and heating furnaces using casting applications |
PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction. PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results. |
Examination Quiz |
| LO-5 | students will be able to analyze casting defects |
PO-5 Student is aware of the necessity of lifelong learning, followed by developments in science and technology, and also constantly renews itself. PO-9 Student understands the effects of global and societal context of engineering solutions and applications, and has knowledge of contemporary issues. |
Examination Quiz |
| LO-6 | students will be able to define cast irons and its properties, foundry technology |
PO-2 Student analyzes system and system components or processes and gains the ability to apply modern design methods in this direction. PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results. |
Examination Quiz |
| PO: Programme Outcomes MME:Method of measurement & Evaluation |
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| Course Contents | ||
| Definations, Casting techniques, mould sand, models and Sand casting, shell mold casting, plaster mold casting, ceramic mold casting, other casting methods, Melting Process and furnaces, Cupola Furnace, Cast Iron. | ||
| Weekly Course Content | ||
| Week | Subject | Learning Activities and Teaching Methods |
| 1 | Introduction to manufactures methods and casting processes, casting industry of Turkish Republic | Presentation, question-answer, discussion methods |
| 2 | Properties of Casting Sand and Tests | Presentation, question-answer, discussion methods |
| 3 | Mold materials and producing of models, Model Materials, Manufacturing procedures | Presentation, question-answer, discussion methods |
| 4 | Sand Casting, Moulding Technologies | Presentation, question-answer, discussion methods |
| 5 | Full Mould and Vacuum casting technologies | Presentation, question-answer, discussion methods |
| 6 | Shell moulding and casting technologies | Presentation, question-answer, discussion methods |
| 7 | Investment casting | Presentation, question-answer, discussion methods |
| 8 | mid-term exam | |
| 9 | Ceramic mould casting and technologies | Presentation, question-answer, discussion methods |
| 10 | Permanent Mold Casting | Presentation, question-answer, discussion methods |
| 11 | Pressure die casting | Presentation, question-answer, discussion methods |
| 12 | Centrifuge and Continuous casting | Presentation, question-answer, discussion methods |
| 13 | Melting Furnaces | Presentation, question-answer, discussion methods |
| 14 | Casting defects and remedies | Presentation, question-answer, discussion methods |
| 15 | Classificaiton of Cast irons, White and Gray, Tempered, Ductile and Alloyed Cast irons | Presentation, question-answer, discussion methods |
| 16 | final exam | |
| Recommend Course Book / Supplementary Book/Reading | ||
| Required Course instruments and materials | ||
| Computer, projection. | ||
| Assessment Methods | |||
| Type of Assessment | Week | Hours | Weight(%) |
| mid-term exam | 8 | 2 | 30 |
| Other assessment methods | |||
| 1.Oral Examination | |||
| 2.Quiz | 5 | 1 | 10 |
| 3.Laboratory exam | |||
| 4.Presentation | |||
| 5.Report | |||
| 6.Workshop | |||
| 7.Performance Project | |||
| 8.Term Paper | |||
| 9.Project | |||
| final exam | 16 | 2 | 60 |
| Student Work Load | |||
| Type of Work | Weekly Hours | Number of Weeks | Work Load |
| Weekly Course Hours (Theoretical+Practice) | 3 | 14 | 42 |
| Outside Class | |||
| a) Reading | 1 | 14 | 14 |
| b) Search in internet/Library | 1 | 14 | 14 |
| c) Performance Project | 0 | ||
| d) Prepare a workshop/Presentation/Report | 0 | ||
| e) Term paper/Project | 0 | ||
| Oral Examination | 0 | ||
| Quiz | 2 | 2 | 4 |
| Laboratory exam | 0 | ||
| Own study for mid-term exam | 5 | 3 | 15 |
| mid-term exam | 2 | 1 | 2 |
| Own study for final exam | 5 | 4 | 20 |
| final exam | 2 | 1 | 2 |
| 0 | |||
| 0 | |||
| Total work load; | 113 | ||