Nevşehir Hacı Bektaş Veli University Course Catalogue

Information Of Programmes

FACULTY OF ENGINEERING & ARCHITECTURE / MLZ413 - METARLURGICAL AND MATERIALS ENGINEERING

Code: MLZ413 Course Title: MACHINE TOOLS AND MACHINING Theoretical+Practice: 3+0 ECTS: 4
Year/Semester of Study 4 / Fall Semester
Level of Course 1st Cycle Degree Programme
Type of Course Optional
Department METARLURGICAL AND MATERIALS ENGINEERING
Pre-requisities and Co-requisites None
Mode of Delivery Face to Face
Teaching Period 14 Weeks
Name of Lecturer BÜLENT KURT (bkurt@nevsehir.edu.tr)
Name of Lecturer(s)
Language of Instruction Turkish
Work Placement(s) None
Objectives of the Course
the aim of this course is to present machine tools and to give information about basic principles of machine tools.

Learning Outcomes PO MME
The students who succeeded in this course:
LO-1 Students will be able to define the machining theory. PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
Performance Project
Term Paper
LO-2 students will be able to explain basic mechanics of metal removal, the measurement of tool forces. PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-3 Students will be able to explain theory of Ernst and Merchant, friction, tool wear and tool life, machining economy, the effects of cutting fluids and to execute and calculations. PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-4 students will be able to explain turning, drilling, cutting force in operations, cutting force, machining time and machining parameters, cutting speed. PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
LO-5 Students will be able to explain planing, milling operations, cutting force, cutting force, machining time and machining parameters, cutting speed. PO-6 Then, in the field of Metallurgy and materials engineering uses existing methods and devices according to the standards, test design, test makes, collects data, analyzes and reviews the results.
PO-7 Student, mathematics, physics, chemistry and theoretical and practical knowledge in the field of Metallurgy and Materials Engineering is able to use for engineering solutions.
Performance Project
Term Paper
PO: Programme Outcomes
MME:Method of measurement & Evaluation

Course Contents
Machining theory, the basic mechanics of metal removal, the team measured forces, plowing force, Theory of Ernst and Merchant, friction, tool wear and tool life, machining economy, and execute by the effects of cutting fluids, tool temperature theory and calculations. Turning, drilling, boring, vargelleme, planing, milling operations, cutting force, cutting force, machining time and machining parameters, cutting speed, depth of calculation
Weekly Course Content
Week Subject Learning Activities and Teaching Methods
1 Processing mechanics of chip formation, cutting forces, the plowing force, chip thickness (Ernst and Merchant Theory Preparation, question-answer, discussion methods(Distance Education)
2 Processing mechanics of chip formation, cutting forces, the plowing force, chip thickness (Ernst and Merchant Theory Preparation, question-answer, discussion methods(Distance Education)
3 Friction, tool geometry and chip breakers Preparation, question-answer, discussion methods(Distance Education)
4 Cutting tool wear, tool life criteria, tool materials Preparation, question-answer, discussion methods(Distance Education)
5 Cutting tool wear, tool life criteria, tool materials Preparation, question-answer, discussion methods(Distance Education)
6 Processing economy Preparation, question-answer, discussion methods(Distance Education)
7 Processing economy Preparation, question-answer, discussion methods(Distance Education)
8 mid-term exam
9 Surface roughness, cutting fluids Preparation, question-answer, discussion methods(Distance Education)
10 Cutting temperature Preparation, question-answer, discussion methods(Distance Education)
11 Calculations on lathes and machining Preparation, question-answer, discussion methods(Distance Education)
12 Drilling operations and restore a. Force, torque and power calculations Preparation, question-answer, discussion methods(Distance Education)
13 Drilling operations and restore a. Force, torque and power calculations Preparation, question-answer, discussion methods(Distance Education)
14 Smooth and contour machining operations. Dragline, planing, milling about the calculations Preparation, question-answer, discussion methods(Distance Education)
15 Surface finishing operations: grinding, honing, superfinishing, lapping. Preparation, question-answer, discussion methods(Distance Education)
16 final exam
Recommend Course Book / Supplementary Book/Reading
1 Cemal Çakır, 2006-11, Modern Talaşlı İmalatın Esasları, Nobel Yayın Dağıtım
Required Course instruments and materials
Computer, Projection.

Assessment Methods
Type of Assessment Week Hours Weight(%)
mid-term exam 8 2 30
Other assessment methods
1.Oral Examination 10 1 10
2.Quiz
3.Laboratory exam
4.Presentation
5.Report
6.Workshop
7.Performance Project
8.Term Paper
9.Project
final exam 16 2 60

Student Work Load
Type of Work Weekly Hours Number of Weeks Work Load
Weekly Course Hours (Theoretical+Practice) 3 14 42
Outside Class
       a) Reading 1 14 14
       b) Search in internet/Library 1 14 14
       c) Performance Project 0
       d) Prepare a workshop/Presentation/Report 0
       e) Term paper/Project 0
Oral Examination 3 2 6
Quiz 0
Laboratory exam 0
Own study for mid-term exam 5 3 15
mid-term exam 2 1 2
Own study for final exam 5 4 20
final exam 2 1 2
0
0
Total work load; 115